Exploring Different Types of Fasteners Used in CNC Machining--cncmass.com(edm application Corey)
- source:DAHLER CNC Machining
CNC machining, short for Computer Numerical Control machining, is a widely used manufacturing process that utilizes computer-controlled machines to produce precise and complex parts. Fasteners play a crucial role in CNC machining as they are essential components required to hold various parts together securely. In this article, we will delve into different types of fasteners commonly used in CNC machining processes.
Screws are one of the most commonly used fasteners in CNC machining. They are versatile, providing strong connections while allowing for easy disassembly if necessary. Screws can be categorized based on their head shape - flat head, round head, pan head, or countersunk head screws. Additionally, thread forms such as machine screws, self-tapping screws, and wood screws offer specific functionalities depending on the materials being joined.
Similar to screws, bolts are threaded fasteners primarily used to secure two or more parts together. However, unlike screws, bolts generally require a nut or another threaded component to complete the connection. Bolts come in various sizes, lengths, and materials, offering flexibility for different applications. Common types of bolts include hex bolts, carriage bolts, flange bolts, and eye bolts, each serving specific purposes based on their unique design features.
Nuts complement bolts by providing the much-needed counter-threaded mechanism for securing joints. They are typically hexagonal or square-shaped with an internally threaded hole matching the bolt’s outer diameter. Similar to bolts, nuts also come in various types, such as regular hex nuts, lock nuts, wing nuts, and cap nuts. Lock nuts, for example, incorporate special features like nylon inserts or serrated edges to prevent loosening when exposed to vibration or heavy loads.
Washers are thin, flat disks often placed between the fastener and the joint surface to distribute the load and prevent damage. They serve multiple purposes, including providing a smooth bearing surface, reducing friction, preventing leakage, and acting as spacers or locking devices. Common washer types include flat washers, lock washers, fender washers, and Belleville washers.
Rivets are permanent fasteners widely used in CNC machining for joining two or more materials together, especially sheet metal. They consist of a cylindrical shaft with a head at one end that expands when installed using special tools, creating a secure connection. Rivets are available in different forms, such as solid rivets, blind rivets, tubular rivets, and drive rivets, each suited for specific applications where disassembly may not be required.
6. Dowel Pins:
Dowel pins are precision-aligned cylindrical rods typically used to ensure accurate alignment between components during assembly. These pins have tight tolerances and precise dimensions, allowing for efficient location and support within drilled holes. Dowel pins can be straight or tapered and are commonly used in conjunction with other fasteners to improve stability and alignment.
In the world of CNC machining, choosing the right fasteners is crucial for ensuring strong connections, proper alignment, and ease of assembly/disassembly. Various types of fasteners like screws, bolts, nuts, washers, rivets, and dowel pins offer unique features to cater to diverse industrial requirements. By understanding the properties and functions of these fasteners, manufacturers can optimize their CNC machining processes to produce high-quality, durable products efficiently. So next time you design or operate a CNC machine, consider the importance of selecting the appropriate type of fastener for your project's needs. CNC Milling CNC Machining