Yi Sika solution is great improved crankshaft to machine

  • Time:
  • Click:99
  • source:DAHLER CNC Machining
In large-scale engine production process, if the time that place of individual treatment working procedure expends shortens a few seconds, mean engine production company to be able to save about a hundred 10 thousand dollars every year, can score more gain from the market with sensitive price and have competition ability more. This got test and verify over Japanese car manufacturer and manufacturer of Brazilian off-road vehicle. About example: Path of German division grand depends on Ci company (GDR) (German derv engine is gotten army supplier) the face propping up of derv engine crankshaft of production or balance a flank turning. Although the surface of balance piece does not connect with the other metal spare parts of engine,touch, but the dynamic balance during its dimension accuracy affected engine to move directly. The company can produce Daoyici every year the crankshaft of 10 kinds of different types, the year crop of every kinds of crankshaft is 2.

50 thousand. After producing metre halve to replace plan of client cutting tool in the round in Yisika, manufacturing pitch time shortened half, shorten from original 69s to 38s. Besides, the service life of your cutting tool gets new plan very big rise, at the same time more stable, treatment security also got ameliorative, from go up at all stop outside the plan that because cutting tool element arises,eliminated machine. Power consumption reduced 10% ~ 15% . Additional, a kind of new-style installation is in what the cutting tool of turning of ISCAR HELITURN LAYDOWN on knife tower absolved the 2nd kind of cutting tool to use, to turn put apart of tower tool carrier space. Working procedure includes to machine left with the crankshaft face on the right side of (when crankshaft rotates) , each purify makes an appointment with balance piece 1.

2mm surplus. The deserves to have 3 ungual chuck, center wearing and tailstock numerical control lathe that company of company use Niles-Simmon produces Daoyici carries out afore-mentioned working procedure. As a result of crankshaft asymmetry, work surface comes up from essence saying is " mobile face " , because every working procedure begins level to be in the condition of a kind of interrupted cutting, besides, the working surface with as prejudicial as the edge rotational method concerns all program issue. Previously, complex treatment demand demand is right left undertake machining alone with the cutting tool on the right side of, use Yi Si Kaping holds razor blade of quadrate CNMG series. Because craft itself includes inhomogenous cutting bear and interrupted cutting, breakdown of accident cutting tool is caused time and again stop outside the plan machine, this also is one of reasons with inferior speed of treatment of the company that depend on Ci. To another balance piece undertakes turning path depends on Ci company engineer to ask Yisika basically is aimed at treatment metre to design this crankshaft to machine a solution. Yi Sika gave out to answer measure: Installation is in special the razor blade of new-style helix blade in double knife tool carrier makes individual cutting tool can is opposite the two side of balance piece undertake machining at the same time, achieved higher treatment rate. Bit stands outfit, increased strength of edge cutting face, make the service life of cutting blade longer and more reliable. This also makes the nature that loss of main cutting tool comes from cutting blade wears away, is not uncertain rupture or collapse blade. As the elimination with paroxysmal edge minatory breakdown, treatment speed can get reliable promotion. The close-up of new-style cutting tool besides establish outfit razor blade, HELITANG face milling cutter also has a lot of other advantages, conduce to treatment. Big before horn and helix blade make cutting more light, can increase linear velocity, feed and cutting depth, at the same time security also benefit safeguard. Big before horn assured to cut type cutting, avoided lesser before horn or 0 before the bigger cutting when horn fights force. Helix blade reduced cutting force through different kind, make cutting more smooth, odd second minim, in proper sequence is gradational. The cutting of the generation when helical cutting blade can eliminate straight blade razor blade to cut work fights force. Bit end face sets bits stage, conduce to form even costal region shape to cut bits. In addition, the cutter hub structure of means of clamp of puissant flank bolt and topmost and clinking pressing plate makes scrap OK and successful eduction. Build surmount the partner that anticipates a tentative plan to concern company and Yi Sika company are in Daoyici optimize treatment parameter respect to undertake cooperative, achieved the balance between shorter production metre and bigger treatment security. When trying to use bit of individual helix blade for the first time, manufacturing metre shortens greatly, the thermal drop when moving is small, main shaft bear is reduced, edge service life grows. Then, timely raise cutting parameter further, in order to promote cutting tool efficiency. Adopt final parameter set, make produced metre to shorten not only 25% above, cutting tool also gets be protectived adequately, machine security in order to lengthen the service life of cutting blade and improvement. Pass these tests and test, although raised cutting rate,both sides realizes, main shaft bear and before photograph comparing is very low still. Right now, yi Sika company suggests to undertake the 2nd times improvement: Offer smaller main shaft negative charge. This includes to be in what come out for nothing to turn place of tower tool carrier installs the 2nd cutting tool, undertake be machininged at the same time to two pairs of balance piece. If do not have the inferior cutting power that cutting tool of helix blade paper-cover produces, afore-mentioned move will be very risky. They undertook try and takinged a success, shortened further manufacturing metre. The concept gets sufficient proof and be in outspread since began in year 2009, the working procedure day and night after improvement keeps producing, already machined the crankshaft of about 20 thousand special kinds. Manufacturing metre shortened half, and because machine incident stops outside the plan of generation of breakdown of serious cutting tool,already made the history. Be based on afore-mentioned successes, the company is in Daoyici at present this one concept outspread each product line that reach a company. Product of 10 crankshaft of company applies to Daoyici a variety of equipment -- include agricultural the engine of machinery of tractor, railroad and the industrial equipment such as the tug that break ice. This company is in the history of derv engine respect but the world that its produce restrospect to the first Otto when four-stroke loop internal-combustion engine. Fast metal purify is led (the successful example Yi Sika of FMR) cites this successful story is led as metallic purify (FMR) an example, this example combined the cutting tool concept of world center and integral application support, provided more beneficial treatment process for manufacturer thereby. They notice, current development trend apt seeks a solution to the supplier, is not simple ground carries catalogue item or the website orders cutting tool. Yi Sika supports this to develop a tendency, it is better to because it is OK,be offerred for the client quicker solution. To support afore-mentioned development, yi Sika is newest rolled out an online cutting tool to search software -- Yi Sika cutting tool is advisory (ITA) , this software assists the computer cutting tool and treatment choice belt to enter a brand-new level. Can pass ISCAR.

COM website uses afore-mentioned search engine freely. The user has news only safe from beginning to end. ITA is careful " think " means can compares process engineer, use run mode also resembles common computer or index of malic machine search is propped up euqally simple, offerred solution is feasible and detailed. Software compares many whole world through the search optimal practice case, choose the most appropriate, correct cutting tool for you. CNC Milling CNC Machining